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At DELCO, we understand the importance of customer satisfaction and strive to meet the unique needs of every client. As a reliable valve supplier, we are committed to providing excellent customer service and high-quality products to ensure optimal performance and longevity. By choosing DELCO as your trusted control air supplier, you can benefit from customized valve assemblies designed specifically to meet your requirements, enhancing efficiency and reducing downtime.
Why Solenoid Valves Fail to Work After Being Energized？
Solenoid valves play a crucial role in hydraulic and fluid systems, but they may sometimes fail to operate properly after being energized. These failures can result from a variety of issues, and understanding the common causes can help in diagnosing and addressing the problem. Below, we’ll explore some of the most frequent reasons for solenoid valve malfunctions and the solutions to correct them.
1. Inconsistent Fluid Pressure or Pressure Differential
One of the most common reasons for solenoid valve failure is inconsistent fluid pressure or insufficient pressure differential. Solenoid valves are designed to operate within specific pressure ranges, and if the actual operating pressure deviates from the required range, the valve may fail to function correctly. This can result in the medium not being able to pass through the valve, which hinders the system’s performance.
Solution:
Ensure that the fluid pressure or pressure differential is within the specified range for the solenoid valve. If necessary, adjust the system’s pressure or replace the valve with a model that matches the working conditions more accurately.
2. Incompatible Fluid Viscosity or Temperature
Another common issue is when the viscosity or temperature of the fluid does not match the solenoid valve’s design specifications. This mismatch often occurs due to improper valve selection or a change in the fluid’s properties over time. For instance, if the medium’s viscosity increases or temperature exceeds the valve’s operational limits, it may cause the valve to malfunction.
Solution:
Review the fluid’s properties and ensure that the solenoid valve is compatible with those conditions. If the properties of the fluid can be adjusted (e.g., reducing viscosity or temperature), do so. If not, consider replacing the valve with one suited for the new fluid characteristics.
3. Dirt and Impurities in the Valve Components
Dirt, debris, and other impurities can cause serious issues within the solenoid valve. These contaminants often accumulate around the valve core and the moving iron core, interfering with the valve’s normal operation. When these particles obstruct the components, the solenoid valve may fail to open or close properly.
Solution:
Regularly clean the interior of the solenoid valve to remove any accumulated dirt or debris. Installing a filter valve before the solenoid valve can help prevent contaminants from entering the system and causing issues. Regular maintenance is key to ensuring smooth operation.
4. Blockages in the Filter or Pilot Valve Hole
The filter or pilot valve hole in front of the solenoid valve can become blocked due to excessive impurities in the fluid. A clogged filter or pilot valve hole can prevent the valve from functioning correctly, leading to failure or erratic operation.
Solution:
Check the filter and pilot valve holes regularly and clean them as needed. Inspect the medium entering the valve for impurities, and ensure that proper filtration systems are in place to prevent blockages from occurring.
5. Excessive Operating Frequency or Expired Service Life
High operating frequency or extended use beyond the valve’s rated lifespan can significantly impact solenoid valve performance. Continuous operation at high frequencies can wear down internal components, while a solenoid valve past its service life may no longer respond effectively to energizing signals.
Solution:
Reduce the operating frequency if possible or replace the valve with a model that can handle higher frequencies. If the solenoid valve has exceeded its service life, it should be replaced with a new one to restore proper functionality.
6. Improper Installation, Operation, or Maintenance
Incorrect installation, improper operation, or lack of regular maintenance can also contribute to solenoid valve failures. When the valve is not installed according to manufacturer guidelines, or if it is operated outside its recommended parameters, the valve may fail to work properly.
Solution:
Ensure the solenoid valve is installed correctly, operated within its specified limits, and maintained regularly. Follow the manufacturer’s recommendations for use and maintenance to prolong the valve’s lifespan and prevent failures.
Conclusion
Solenoid valve failures can be caused by a variety of factors, from incorrect fluid pressure and temperature mismatches to contamination and wear over time. By addressing these issues early and performing regular maintenance, operators can ensure that their solenoid valves continue to function reliably. Always consider the operating conditions, the fluid medium, and the frequency of use when troubleshooting solenoid valve issues. If the problem persists, replacing the valve with a more suitable or upgraded model may be necessary for optimal system performance.
Regular checks and proper handling of solenoid valves can significantly reduce the likelihood of failure and improve the overall efficiency of hydraulic and fluid systems.
How to get a quick quote for industrial valves?
If you have questions about valves or want to get a quote, please feel free to contact us, we will reply within 6 hours. Phone +86 159 8960 2972, WhatsApp +86 159 8960 2972 or email marketing sales@delcofluid.com.
DELCO’s quality, competitive prices and excellent service make it the best valve partner to help you grow your business. Customize your valves, we have no minimum order.
At DELCO, we understand the importance of customer satisfaction and strive to meet the unique needs of every client. As a reliable control valve supplier, we are committed to providing excellent customer service and high-quality products to ensure optimal performance and longevity. By choosing DELCO as your trusted control valve supplier, you can benefit from customized valve assemblies designed specifically to meet your requirements, enhancing efficiency and reducing downtime.
Furthermore, our competitive pricing on electronic pressure regulators enables you to offer top-notch solutions. As one of the leading control valve manufacturers, we take pride in delivering reliable valves that not only meet industry standards but also contribute to the overall profitability of your business. By partnering with DELCO, you can have peace of mind knowing that you are making a wise choice for the long-term success of your company.
